ABB Special Transformers

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🧭 Product Overview

ABB Special Transformers are engineered to meet non-standard and application-specific requirements across critical industries like marine, mining, offshore oil & gas, chemical plants, power generation, test laboratories, and industrial furnaces. These transformers deliver custom voltages, unique cooling systems, and specialized winding configurations, ensuring precise performance in complex electrical environments.

With extensive R&D and decades of application experience, ABB delivers tailor-made solutions where standard transformers fall short. These units are designed for extreme conditions, unusual load demands, or space-restricted installations.

Description

Custom-Engineered Power Solutions for Industrial, Marine, Mining, and Mission-Critical Applications

📞 Call/WhatsApp: +254 707 122 122 | 🌐 shopstemaengineering.com



⚙️ Technical Specifications (Typical Ranges)

Parameter Value Range / Options
Voltage Class Up to 1,200 kV
Rated Power Output 100 kVA to over 1000 MVA
Cooling Methods ONAN, ONAF, OFAF, OFWF, AN, ANAF, AFWF
Insulation Class Class A, B, F, H (based on application)
Frequency 16.7 Hz to 500 Hz
Winding Material Copper / Aluminium
Phase Configuration Single-phase, Three-phase, Zigzag, Scott-T, V-connection
Special Features On-load tap changers, rectifier duty, auto-transformer mode
Compliance Standards IEC 60076, IEEE, ISO, ANSI, Lloyd’s, DNV-GL, ABS

🧩 Types of ABB Special Transformers

Type Application Area
Arc Furnace Transformers Steel plants, high-current arc furnaces
Rectifier Transformers Electrolysis, mining, industrial DC processes
Shore-to-Ship Transformers Ports, marine grid interface
Mobile Substation Transformers Emergency or remote power supply
Test Transformers High-voltage labs, grid equipment testing
Generator Step-Up Transformers Power plants, thermal & renewable generation
Earthing/Zigzag Transformers Fault current limitation, grounding
Converter Duty Transformers HVDC & traction systems

🔍 Key Features & Advantages

⚙️ Customization & Flexibility

  • Tailored for frequency, voltage, power, insulation, cooling, and protection systems

  • Can operate in aggressive environments (e.g., salt air, heavy dust, high vibration)

⚡ High Thermal & Electrical Reliability

  • Designed for continuous overload, short-circuit resistance, and voltage fluctuation tolerance

🛠️ Rugged Construction

  • Reinforced core and winding insulation to handle harmonics, high inrush currents, and thermal cycling

🔒 Industry-Specific Certifications

  • Marine (ABS, DNV-GL), Explosion-Proof (ATEX zones), Traction-compliant (IEC 60310), etc.

📈 Long Service Life

  • Service life of 25+ years, often with minimal maintenance when correctly installed


📊 Comparison Table: ABB Special Transformers vs Standard Transformers

Feature ABB Special Transformers Standard Distribution Transformers
Custom Voltage/Frequency ✅ Yes ❌ No
Application-Specific Design ✅ Yes ❌ General-purpose
Cooling Options Wide (ONAF, OFWF, etc.) Limited (ONAN/ONAF)
Harmonic Handling ✅ High resilience ❌ Limited
Special Connections ✅ Zigzag, Scott-T, autotrans. ❌ Not supported
Environment Resistance ✅ Harsh conditions capable ❌ Standard only
Certifications ✅ Industry-specific ❌ Basic IEC

🏗️ Use Cases & Applications

Industry Typical Use Case
Metals & Mining Furnace and rectifier transformers for smelters
Marine & Offshore Shore-to-ship, marine propulsion, and drilling platforms
Utilities Mobile substations for disaster recovery
Rail & HVDC Converter duty transformers in substations
Testing Facilities High-voltage and impulse test systems
Renewables GSU transformers in wind/solar plants

🔧 Services from Shop Stema Engineering

  • 🔍 Application assessment and transformer sizing

  • ✍️ Custom specification development

  • 🛠️ Delivery, commissioning, and protection coordination

  • 🧪 Routine testing, oil sampling, and condition monitoring

  • 🔄 Upgrades and retrofitting older transformers


📞 Request Your Custom ABB Special Transformer Today

Whether you’re powering an offshore platform, an electric arc furnace, or a grid-connected test lab, ABB Special Transformers provide robust, efficient, and tailor-made solutions you can trust.

📞 Call/WhatsApp: +254 707 122 122
📧 Email: info@stemaengineering.com

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